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In the 1950s, Polaris made its name developing and manufacturing snowmobiles. The company was at the forefront of innovation, with the TX-L340 sled using the first Polaris liquid-cooled engine and the first independent suspension in 1976. But the ingenuity didn’ t end with snowmobiles. In 1985, Polaris took its innovation off-road, creating the first American-engineered ATV, igniting a 40−year trend of advancing the powersports ORV segment.
Polaris’ first ATV was introduced in 1985, but the original Scrambler wasn’ t the typical ATV you see on today’ s trails. The three-wheeled ATV led to the fourwheel Trail Boss, which eventually paved the way for the 4x6 Big Boss in 1989, which featured an automatic transmission and a hinged cargo bed.
Polaris’ popularity grew following the release of the Trail Boss, and the company went from less than 50 year-round employees to nearly 200 people employed year-round.
Polaris’ early-model ATVs were primarily utility-focused, aimed at farmers, hunters, and landowners. The company established itself outside of the snowmobile segment with these early ATV models, but it wasn’ t until 1996, when the Sportsman 500 was introduced, that the company started to switch gears from snow to off-road. After the Sportsman debuted, Polaris was producing more ATVs than snowmobiles.
The modern Sportsman was the first American-engineered ATV. It featured a
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four-stroke engine, hydraulic braking, an automatic transmission, and independent rear suspension— a significant upgrade from the traditional straight axle. The Sportsman 500 was a game-changer in the Polaris lineup, quickly becoming one of the bestselling ATVs of the’ 90s, and laid the foundation for today’ s bestselling 570 family.
Caleb Willi, ATV product manager and a 15−year veteran at Polaris, says it was the Sportsman that helped grow the company’ s off-road brand and redefine the entire industry.
“ A lot of the innovations happened in the mid-’ 90s, and it was through the growth of that machine that really kick-started a whole new business,” Willi says.
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